Line Source

A linear source evaporator is a PVD equipment designed for large-area uniform evaporation. It evaporates materials through linear heating elements (such as metal wires or ribbon sources) and is suitable for scenarios covering large-area substrates. This type of evaporator is characterized by high efficiency and large-area consistency, and is commonly used in industrial-scale production lines. Its working principle is usually based on resistance heating, ensuring a simple and reliable evaporation process.

Characteristic

Excellent Uniformity: The linear design provides consistent evaporation distribution, ensuring uniform thickness of the thin film on large-area substrates and reducing edge effects.

High Stability: Adopts durable heating elements and control systems to maintain stable evaporation performance during continuous operation, suitable for mass production.

High Material Utilization Rate: The optimized linear structure reduces material residue, with a utilization rate usually exceeding 85%, making it economical and environmentally friendly.

Easy Operation: Designed for easy installation and maintenance, reducing downtime and improving production efficiency.

Parameter

Performance Unit Value
Evaporation Rate Å/s 1–20 (adjustable)
Power Range W 500–10000
Temperature Range °C 200–600
Wire Length/Dimension mm Standard 100–500 (customizable)
Current Requirement A 10–100 (AC/DC)
Material Compatibility / OLED organic material evaporation
Vacuum Requirement mbar Base pressure ≤ 5×10⁻⁵
Service Life / >2000 hours (depending on materials and usage)

Application field solutions

Linear source evaporators are mainly used in large-area coating applications, such as OLED evaporation and thin film deposition experiments in the scientific research field. Their high efficiency and large-area coverage capability make them an ideal choice for industrial production, supporting high-speed roll-to-roll processes and batch coating.

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